Center for Electric Vehicles

Center for Electric Vehicles

ELECTRIC MOBILITY LABORATORY

The Electric Mobility Laboratory is designed to support research, development, and hands-on learning in electric vehicle (EV) technologies. Equipped with testing and training equipment, the lab plays a vital role in fostering a deeper understanding of EV systems, aligning with the increasing demand for sustainable transportation solutions.

The primary focus of this laboratory is to facilitate experimentation, prototyping, and analysis of electric vehicle components, including electric motors, battery management systems (BMS), drivetrain assemblies, and control units. The lab is specifically geared towards enabling users to gain expertise in critical areas such as hub motor performance, cell-level battery diagnostics, electric vehicle assembly, battery pack design, and the integration of IoT features in EV systems.

This collection of equipment is carefully selected to cover a wide range of electric vehicle technologies, ensuring that users can engage in in-depth study and practical experimentation. The equipment available in the lab not only supports academic curricula but also promotes research initiatives focused on advancing electric vehicle technologies, with an emphasis on efficiency, safety, and sustainability.

Objectives & Opportunities:

• Hands-on Training & Research: Develop practical skills in EV assembly, battery management, and motor testing, while participating in cutting-edge research.
• Industry Collaboration & Innovation: Work on real-world projects, develop sustainable mobility solutions, and engage with industry experts.
• Skill Development & Career Growth: Obtain certifications in EV technologies, participate in internships, competitions, and startup initiatives to enhance employability and entrepreneurship.

The Electric Mobility Laboratory serves as a vital resource for students, providing them with practical training that bridges the gap between theory and real-world applications. By supporting experiments in motor testing, battery management, IoT integration, and EV assembly, the lab plays a key role in preparing students for careers in electric mobility and related fields.

Name of the Equipment	Features	Applications
Hub Motor Static Test Rig-1kW, 50 A, 100V	Static testing of hub motors Real-time RPM measurement Load measurement using weight sensors	Motor performance testing Efficiency analysis Throttle response testing
PMS-BLDC-INDUCTION Motor Static Test Rig.	Measures torque, speed, voltage, and current. Load testing with efficiency analysis.	Motor performance evaluation and R&D. Educational training for students. EV motor testing and efficiency analysis.
Cell Level Assessment Tester	Cell assessment for LiFePO4 batteries CAN bus interface for data analysis Charging/discharging control	Battery diagnostics Cell balancing BMS performance evaluation
Electric 2W Assembly Setup	Complete 2W assembly Real-time data display via HMI Integration of drivetrain components	EV assembly training Wiring and control system learning Component troubleshooting
Cell Battery Training Kit	Supports different battery types Capacity testing and analysis Cell assembly with holders Charging and discharging modes	Battery testing and assembly Capacity analysis Hands-on training for battery tech
Vehicle Control Unit (VCU)	Real-time control and monitoring CAN communication for systems Simulation of vehicle controls	EV control simulation
Battery Pack Test Rig	Battery pack design and testing Spot welding for custom packs Active balancing for cell optimization	Battery pack prototyping Testing cell interconnections Research on pack optimization
Spot Welding Test Bench	High-precision spot welding for battery pack assembly Adjustable welding current and pulse duration Supports welding of cylindrical, prismatic, and pouch cells	Battery pack manufacturing and prototyping Welding nickel strips for Li-ion and LiFePO4 cells Training for EV battery assembly and maintenance
Active cell balancer	Efficient energy transfer between cells for balancing Supports Li-ion, LiFePO4, and other battery chemistries Real-time monitoring and data logging	Battery pack balancing for EVs and energy storage systems Improving battery efficiency and cycle life Research and development in BMS technology Hands-on training for battery management
4-wheeler drivetrain with IOT feature and training Facility: Battery for Test rig 48V 15AH LIFEPO4 and SMPS Charger for LFP battery with BMS 48V 8Ah battery for the above test rigs	Complete 4W drivetrain model IoT integration for remote control Troubleshooting vehicle components	Drivetrain training for 4-wheelers IoT in electric vehicles Vehicle control automation
Battery Management Training Systems	Real-time BMS training Monitoring cell performance Temperature and voltage control	BMS testing and validation Cell performance monitoring Training on battery management